Yayın Zamanı:December 17, 2019
Eliminate sick functioning is a premise of fine operation , grinding system of sick functioning performance mainly are: 1. instability of raw material. 2. high consumption of grinding body . 3. grinding in poor ventilation. 4. high deviation of product quality.
Hammaddenin kararsızlığı: Kireçtaşı ve diğer yardımcı malzemelerin stabilitesi: parçacık boyutu, su vb. Klinker kalitesinin kararlılığı. Serbest kalsiyum oksit kullanın, kaliteyi ölçün.
High consumption of grinding body: Mixed loading with steel balls of different quality. Can't clearance regularly; Diaphragms plate and export sieve plate often get blocked; Ball ball loss is more than 100 g/t; Grinding roller of vertical mill and roller mill's wear faster, and the life is less than half a year.
Big product quality deviation: Product ingredient and fineness have big changes, and the inspection qualified rate is less than 60%. Do not proceed the assessment of standard deviation. It’s not enough only to take the cumulative kind is to explain the stability of the system.
The core of fine operation requirements: Take the lowest energy consumption for the pursuit of goals, and promote the realization of the other index. It's the symbol of high level enterprise management. Meet the national requirements on environmental assessment requirements. Advanced enterprise culture contains the greatest productivity.
Tüketimin azaltılması ilk endeks olmalıdır: sofra üretimi, kalite, tüketim ve işletme oranının dört ana ekonomik göstergesinde, sadece tüketim ruh endeksidir, her şeyi etkiler. Diğer endekslerle karşılaştırıldığında, tüketim azaltımı hala ilk olmalıdır.
Çevre koruma gerekliliklerini yerine getirin: Toz emisyonlarını azaltmak, SO3, NOX emisyonlarını, gürültü kirliliğini ve yüksek krom tuğla vb. gibi çevre koruma endeksi. Çalışanlar için çalışma koşullarını ve ekipman çalışma koşullarını iyice iyileştirin. Sosyal sorumluluğu ve kendi sürdürülebilir kalkınma gereksinimlerini üstlenmek ve çok sayıda diğer endüstriyel atıkları ve canlı çöpleri absorbe etmek.
To establish the advanced enterprise culture: any modern enterprises needs excellent enterprise culture which can promote the enterprise benefits, produce immeasurable tremendous impetus to the development of enterprises. It's the enterprise leadership, especially the owner's value idea, behavior principle and moral norms concrete manifestation. It needs long-term cultivation, leadership physically to shape.
New dry process cement enterprise situation: Take production as the first assessment index, and all the enterprise business activities take yield as success. They can struggle equipment operation for yield, and neglect the quality. Neglect the consumption. With inaccurate enterprise measurement and power consumption assessment.
Everything for production performance: output is released to all the staffs as the first goal, affect the income directly. Make equipment state affect operation as the highest standard, and is forced to repair, is still running in spite of illness after repairing. Each operation person mskes safety as the principle. Only be willing to undertake the technological transformation for the improvement of yield.
The drawbacks of valuing the production index only: 1, increase the heat loss. 2, reduce the quality. 3, reduce operation rate of struggling equipment . 4, difficult to carry out the technical transformation to reduce the energy consumption as the center of target.
Everything for production is not wise: relationships of production and consumption : high output does not necessarily mean low consumption ; But low consumption must be high production. Enterprise gets the profit as the ultimate goal. 1 million tons production line, take each ton of cement 20 yuan profit, when multi-purpose 2 KWH/t cement, the profit reduction is equivalent to less production of 50000 tons/year. Non-intact operation rate make heat consumption increased 20 kcal / kg of clinker is very easy, but to increase the ten thousand tons of production is easier said than done.
Why the energy consumption is the first index of enterprise: From social, protect the earth environment, reduce the greenhouse effect, protect human health. The sustainable development of national economy, slow down the irreplaceable resource consumption speed; From the enterprise, energy consumption has occupy more than 1/2 of cement production cost , China's current level of energy consumption is on the high side, which has great potential to dig. It's surely the core of inside enterprise four major economic index.
Relations of heat loss and table production: Low heat loss mus be with hig htable production, also must be large scale; The one-sided pursuit of table production does not necessarily mean lower heat loss, even can increase the heat loss. Only the low heat loss can create conditions for the table production improvement; Struggle table production is undesirable.
Limitations of "Quality first" policy: 1. The product quality and yield should be compared in the first place. 2. The concept of quality in continuous development. (1) The quality excess is a kind of waste. (2) the quality is no longer stay in reliable basis. (3) Technical progress is life of the high performance quality. (4) Any high performance quality must have value of using.
Isı kaybı ve kalite arasındaki ilişki: Homojen ve istikrarlı üretim, yüksek kalite ve düşük enerji tüketimi elde etmenin öncülüdür. Yüksek güç tüketimi çimentonun kalitesi mutlaka iyi değildir, özellikle klinkerin zayıf öğütülebilirliğinde, halkalama enerjisi daha yüksek olacaktır. Yüksek kaliteli klinker mutlaka ısı tüketimi ile değildir.
The high rate of operation goal is not accurate: 1. The intact operation rate examine the equipment management level is more scientific, is one of the conditions of lower power consumption. 2. The high operation rate is not all conditions of low consumption. 3. Low consumption means cost low, plenty working fund, and purchasing high quality materials and accessories, which is helpful to improve the operation rate.
Relationship between the heat loss and the operation rate: Low power consumption is useful to the most operation rate, motor reducer power will be plenty. The one-sided pursuit of operation rate will lead to power consumption increasing. High operation rate does not stand for the advanced power consumption indicators. Can't realize homogeneous and stable operation, power consumption increasing, reduce the operation rate.
Other index cann't be used as the core target: Labor productivity. Environmental protection. Civilization production and health. Enterprise culture construction. They are all the requirements of the first-class enterprise can not be ignored, but they cann't be used as the core target.
Enerji tüketimini ilk hedef olarak yapmak, yönetim düşüncelerinin bir sıçramasıdır: 1. Elektrik tüketimini azaltmak, öğütme üretiminin artmasına izin verebilir. 2. Güç tüketiminin azaltılması ve çimento kalitesi ile tutarlı yükseklik. 3. Güç tüketiminin azaltılması çalışma hızı için yardımcı olabilir. 4. Tüketimin azaltılması, bir işletme yönetiminin gerçek bir becerisidir.
Tüketimin azaltılması neden bir işletme yönetiminin gerçek bir becerisidir: Verim, kalite, tüketim ve işletme oranı olmak üzere dört kurumsal temel ekonomik göstergede yalnızca daha düşük tüketime ulaşılması en zor olanıdır.
Homojen stabilite, öğütme enerji tasarrufunun ilk koşuludur: 1. Hammadde kalitesi istikrarlı, gereksinimlerin yükünü taşır. 2. İyi çalışma oranındaki ekipman homojen ve kararlı olabilir. 3. Stabilize işlem, en iyi parametreleri seçmek için öncüldür.
Yeni kuru proses çimentosu üretim gereksinimleri ve özellikleri: homojen ve kararlı.
Hammaddelerin istikrarlı kalitesinin ilk şartı: her türlü hammaddenin kalite şartları. Hammadde, parçacıklar ayrılmış muhalefet değirmeni ve valsli değirmen, su içeriği dalgalanması. Toz haline getirilmiş kömür, suyun etkisine sıcak hava kullanımı. Çimento, klinker gereksinimi kadar düşük serbest kalsiyum kadar iyi olmamalıdır. Öğütülebilirlik hammaddelerinin seçimi.
Grinding way of energy saving and consumption reduction: 1. Make energy consumption index as the first assessment index. 2. The formulated basis of grinding product index. 3. Purchase cost-effective equipment. 4. The dialectical relationship pursuit of mature technology and advanced technology. 5. Instrument information collection makes control as the final purpose. 6. Avoid electricity peak can only save the electric charge instead of the electricity.
The formulated basis of grinding product index: It’s not the thinner the better which not only affected the energy consumption, but also reduce the product quality. The superfine malady of raw material, coal and cement. To create conditions for the next process is a measure standard of product quality.
Uygun maliyetli ekipman satın alın: Aşınmaya dayanıklı yüksek performanslı taşlama gövdesi. Küçük çelik bilyalar, taşlama makinesinde çelik dövmenin yerini alır. Sürtünme önleyici yatak uygulaması. mükemmel taşlama rulosu, vb.
Olgun teknoloji ve ileri teknoloji seçenekleri: Comparison of final grinding technology between raw material rolling machine and vertical mill. Comparison of combined grinding process between cement vertical mill grinding and roller press tube mill. The former is an advanced technology which standard is energy saving. The latter is a mature technology sign of maturity is with more users, and reduce the risk of designer, manufacturer and user. While the obsolete risk will be higher of the non energy-efficient technology. The application of grinding aid, the high quality grinding aid manufacturer is not optional choose grinding users, but depends on the mill's control ability.
Cihaz bilgilerinin toplanması: Nihai amaç olarak kontrolü, doğruluk derecesini ve geri bildirim süresini en önemli indeks haline getirin. Toz malzemenin partikül boyutu bileşiminin çevrimiçi tespiti.
Hammaddenin kararsızlığı: Kireçtaşı ve diğer yardımcı malzemelerin stabilitesi: parçacık boyutu, su vb. Klinker kalitesinin kararlılığı. Serbest kalsiyum oksit kullanın, kaliteyi ölçün.
High consumption of grinding body: Mixed loading with steel balls of different quality. Can't clearance regularly; Diaphragms plate and export sieve plate often get blocked; Ball ball loss is more than 100 g/t; Grinding roller of vertical mill and roller mill's wear faster, and the life is less than half a year.
Big product quality deviation: Product ingredient and fineness have big changes, and the inspection qualified rate is less than 60%. Do not proceed the assessment of standard deviation. It’s not enough only to take the cumulative kind is to explain the stability of the system.
The core of fine operation requirements: Take the lowest energy consumption for the pursuit of goals, and promote the realization of the other index. It's the symbol of high level enterprise management. Meet the national requirements on environmental assessment requirements. Advanced enterprise culture contains the greatest productivity.
Tüketimin azaltılması ilk endeks olmalıdır: sofra üretimi, kalite, tüketim ve işletme oranının dört ana ekonomik göstergesinde, sadece tüketim ruh endeksidir, her şeyi etkiler. Diğer endekslerle karşılaştırıldığında, tüketim azaltımı hala ilk olmalıdır.
Çevre koruma gerekliliklerini yerine getirin: Toz emisyonlarını azaltmak, SO3, NOX emisyonlarını, gürültü kirliliğini ve yüksek krom tuğla vb. gibi çevre koruma endeksi. Çalışanlar için çalışma koşullarını ve ekipman çalışma koşullarını iyice iyileştirin. Sosyal sorumluluğu ve kendi sürdürülebilir kalkınma gereksinimlerini üstlenmek ve çok sayıda diğer endüstriyel atıkları ve canlı çöpleri absorbe etmek.
To establish the advanced enterprise culture: any modern enterprises needs excellent enterprise culture which can promote the enterprise benefits, produce immeasurable tremendous impetus to the development of enterprises. It's the enterprise leadership, especially the owner's value idea, behavior principle and moral norms concrete manifestation. It needs long-term cultivation, leadership physically to shape.
New dry process cement enterprise situation: Take production as the first assessment index, and all the enterprise business activities take yield as success. They can struggle equipment operation for yield, and neglect the quality. Neglect the consumption. With inaccurate enterprise measurement and power consumption assessment.
Everything for production performance: output is released to all the staffs as the first goal, affect the income directly. Make equipment state affect operation as the highest standard, and is forced to repair, is still running in spite of illness after repairing. Each operation person mskes safety as the principle. Only be willing to undertake the technological transformation for the improvement of yield.
The drawbacks of valuing the production index only: 1, increase the heat loss. 2, reduce the quality. 3, reduce operation rate of struggling equipment . 4, difficult to carry out the technical transformation to reduce the energy consumption as the center of target.
Everything for production is not wise: relationships of production and consumption : high output does not necessarily mean low consumption ; But low consumption must be high production. Enterprise gets the profit as the ultimate goal. 1 million tons production line, take each ton of cement 20 yuan profit, when multi-purpose 2 KWH/t cement, the profit reduction is equivalent to less production of 50000 tons/year. Non-intact operation rate make heat consumption increased 20 kcal / kg of clinker is very easy, but to increase the ten thousand tons of production is easier said than done.
Why the energy consumption is the first index of enterprise: From social, protect the earth environment, reduce the greenhouse effect, protect human health. The sustainable development of national economy, slow down the irreplaceable resource consumption speed; From the enterprise, energy consumption has occupy more than 1/2 of cement production cost , China's current level of energy consumption is on the high side, which has great potential to dig. It's surely the core of inside enterprise four major economic index.
Relations of heat loss and table production: Low heat loss mus be with hig htable production, also must be large scale; The one-sided pursuit of table production does not necessarily mean lower heat loss, even can increase the heat loss. Only the low heat loss can create conditions for the table production improvement; Struggle table production is undesirable.
Limitations of "Quality first" policy: 1. The product quality and yield should be compared in the first place. 2. The concept of quality in continuous development. (1) The quality excess is a kind of waste. (2) the quality is no longer stay in reliable basis. (3) Technical progress is life of the high performance quality. (4) Any high performance quality must have value of using.
Isı kaybı ve kalite arasındaki ilişki: Homojen ve istikrarlı üretim, yüksek kalite ve düşük enerji tüketimi elde etmenin öncülüdür. Yüksek güç tüketimi çimentonun kalitesi mutlaka iyi değildir, özellikle klinkerin zayıf öğütülebilirliğinde, halkalama enerjisi daha yüksek olacaktır. Yüksek kaliteli klinker mutlaka ısı tüketimi ile değildir.
The high rate of operation goal is not accurate: 1. The intact operation rate examine the equipment management level is more scientific, is one of the conditions of lower power consumption. 2. The high operation rate is not all conditions of low consumption. 3. Low consumption means cost low, plenty working fund, and purchasing high quality materials and accessories, which is helpful to improve the operation rate.
Relationship between the heat loss and the operation rate: Low power consumption is useful to the most operation rate, motor reducer power will be plenty. The one-sided pursuit of operation rate will lead to power consumption increasing. High operation rate does not stand for the advanced power consumption indicators. Can't realize homogeneous and stable operation, power consumption increasing, reduce the operation rate.
Other index cann't be used as the core target: Labor productivity. Environmental protection. Civilization production and health. Enterprise culture construction. They are all the requirements of the first-class enterprise can not be ignored, but they cann't be used as the core target.
Enerji tüketimini ilk hedef olarak yapmak, yönetim düşüncelerinin bir sıçramasıdır: 1. Elektrik tüketimini azaltmak, öğütme üretiminin artmasına izin verebilir. 2. Güç tüketiminin azaltılması ve çimento kalitesi ile tutarlı yükseklik. 3. Güç tüketiminin azaltılması çalışma hızı için yardımcı olabilir. 4. Tüketimin azaltılması, bir işletme yönetiminin gerçek bir becerisidir.
Tüketimin azaltılması neden bir işletme yönetiminin gerçek bir becerisidir: Verim, kalite, tüketim ve işletme oranı olmak üzere dört kurumsal temel ekonomik göstergede yalnızca daha düşük tüketime ulaşılması en zor olanıdır.
Homojen stabilite, öğütme enerji tasarrufunun ilk koşuludur: 1. Hammadde kalitesi istikrarlı, gereksinimlerin yükünü taşır. 2. İyi çalışma oranındaki ekipman homojen ve kararlı olabilir. 3. Stabilize işlem, en iyi parametreleri seçmek için öncüldür.
Yeni kuru proses çimentosu üretim gereksinimleri ve özellikleri: homojen ve kararlı.
Hammaddelerin istikrarlı kalitesinin ilk şartı: her türlü hammaddenin kalite şartları. Hammadde, parçacıklar ayrılmış muhalefet değirmeni ve valsli değirmen, su içeriği dalgalanması. Toz haline getirilmiş kömür, suyun etkisine sıcak hava kullanımı. Çimento, klinker gereksinimi kadar düşük serbest kalsiyum kadar iyi olmamalıdır. Öğütülebilirlik hammaddelerinin seçimi.
Grinding way of energy saving and consumption reduction: 1. Make energy consumption index as the first assessment index. 2. The formulated basis of grinding product index. 3. Purchase cost-effective equipment. 4. The dialectical relationship pursuit of mature technology and advanced technology. 5. Instrument information collection makes control as the final purpose. 6. Avoid electricity peak can only save the electric charge instead of the electricity.
The formulated basis of grinding product index: It’s not the thinner the better which not only affected the energy consumption, but also reduce the product quality. The superfine malady of raw material, coal and cement. To create conditions for the next process is a measure standard of product quality.
Uygun maliyetli ekipman satın alın: Aşınmaya dayanıklı yüksek performanslı taşlama gövdesi. Küçük çelik bilyalar, taşlama makinesinde çelik dövmenin yerini alır. Sürtünme önleyici yatak uygulaması. mükemmel taşlama rulosu, vb.
Olgun teknoloji ve ileri teknoloji seçenekleri: Comparison of final grinding technology between raw material rolling machine and vertical mill. Comparison of combined grinding process between cement vertical mill grinding and roller press tube mill. The former is an advanced technology which standard is energy saving. The latter is a mature technology sign of maturity is with more users, and reduce the risk of designer, manufacturer and user. While the obsolete risk will be higher of the non energy-efficient technology. The application of grinding aid, the high quality grinding aid manufacturer is not optional choose grinding users, but depends on the mill's control ability.
Cihaz bilgilerinin toplanması: Nihai amaç olarak kontrolü, doğruluk derecesini ve geri bildirim süresini en önemli indeks haline getirin. Toz malzemenin partikül boyutu bileşiminin çevrimiçi tespiti.